Overview
We are seeking a mid to senior level Controls Systems Engineer to take ownership of automation systems in a high-demand polymer fiber extrusion facility. This role is heavily focused on minimizing downtime, rapidly troubleshooting production issues, and driving reliability improvements across all control systems.

Responsibilities

• Lead repid diagnosis and resolution of automation and electrical issues impacting production
• Take ownership of chronic downtime issues and implement long-term corrective solutions
• Provide on-call support for critical system failures, including nights and weekends as needed
• Work directly on production lines to restore operation urgency
• Maintain, troubleshoot, and optimize: PLC systems (Siemens preferred), HMI systems, Variable frequency drives (VFDs), heavily Siemens-based, and industrial controllers and instrumentation
• Continuously improve system reliability, stability, and performance
• Program, modify, and debug PLC and HMI systems for existing and new equipment
• Develop control strategies to improve uptime, efficiency, and operator usability
• Standardize programming practices where applicable
• Design and build custom control cabinets for new and upgraded systems
• Select components, layout panels, and ensure compliance with applicable codes and standards
• Support installation, wiring, and commissioning efforts
• Support and lead controls scope on new equipment installations and system upgrades
• Commission new lines, drives, and automation systems
• Ensure smooth integration into existing operations with minimal disruption
• Perform hands-on work in an industrial manufacturing environment
• Work in conditions typical of a polymer fiber extrusion facility (heat, dust, continuous operation)
• Must be comfortable working on energized systems, troubleshooting in real time, and "getting dirty"

Qualifications

• Bachelor's degree in Electrical Engineering, Controls Engineering, or related field (or equivalent experience)
• 5+ years of hands-on controls/automation experience in an industrial/manufacturing environment
• Strong experience with PLC programming (Siemens strongly preferred), HMI development and troubleshooting, Siemens drives (critical requirement), and electrical schematics and panel design
• Experience with high-speed or continuous process manufacturing preferred
• Proven track record of reducing downtime and improving equipment reliability
• Strong troubleshooting skills under pressure
• Ability to work independently with minimal supervision
• Willingness to be on-call and respond to plant issues outside of normal hours
• Hands-on mindset– not purely a desk-based engineering role
• Effective communication with maintenance and operations teams

Benefits:

• 401(k)
• 401(k) matching
• Dental insurance
• Employee assistance program
• Flexible spending account
• Health insurance
• Health savings account
• Life insurance
• Paid time off
• Referral program
• Vision insurance

Application Question(s):

• Are you comfortable with being on-call and available regarding plant issues and production needs?

Education:

• Bachelor's (Preferred)

Experience:

• Controls/Automation: 5 years (Required)
• Siemens drives: 1 year (Required)
• Troubleshooting: 1 year (Required)
• Diagnostics: 1 year (Required)

Ability to Commute:

• Johnson City, TN 37604 (Required)

Work Location: In person